Project Description

ZMJ02

Sproull® ZMJ  Slurry Pump is horizontal, cantilever, double casing, single-stage and single-suction centrifugal slurry pump. By internationally advanced solid-liquid two phase flow theory, our company newly designed this series of anti-abrasion and corrosion resistant slurry pump based on the principle of minimum hydraulic loss and abrasion. The fact that geometry of pump wet parts come in line with flowing state of pumped medium contributes to the reduction of local and whole coursehydraulic loss due to vortex and flow impact. Consequently, the abrasion of wet parts can be mitigated. The pump series have following benefits: complete range of specifications and performance, novel structure, high efficiency and energy conservation, low vibration, reliable operation, long service life, easy installation and maintenance etc.
Design, manufacture and quality of this series conform to Standard JB/T8096 Centrifugal slurry pumps.

Working Condition:

Capacity: 4-7960 m³/h
Head: 1.4-130 m
Handing solids: 0-120 mm
Concentration: 0%-70%
Power:4~1200 kw
Working Temperature:≤105℃
Max Weight Concentration of Allowable Transferred Solid-liquid Mixture: Mortar(Slurry) and Coal Slurry≤45%、Pulp and Dense Medium≤60%.
Series: Two stages and multistage series connection, need toconfirm with technical department if more than two stages.
Materials: Hyper chrome alloy, Rubber, Polyurethane, Ceramic, Stainless steel etc.

Design features:

1. Adopting modern CAD design method, the hydraulic performance is excellent, the efficiency is high and the wear rate is low.
2. Wide Runner, good anti-clogging performance, excellent cavitation performance.
3. Axial inlet, radial outlet, outlet direction can be installed by rotating eight angles.
4. Adopt double pump shell structure design, split pump Shell for bearing pressure, lining for wear resistance.
5. Interchangeable metal lining and rubber lining, the impeller also has metal and rubber two materials.
6. The bearing assembly is designed with short cantilever and large shaft diameter to minimize deviation and vibration.
7. Various types of shaft seal: Packing Seal, Auxiliary Impeller Power Seal, mechanical seal and various special combination seal.
8. within the allowable pressure can be used in series.

Sproull® ZMJ  Slurry Pump is widely apply to mines, metallurgy, power, coal, chemical engineering, building materials and flue gas desulphurization peripheral system etc., and are used for delivering slurry with abrasive particles or corrosive slurry.

ZMJ Slurry Pump PA
Sproull® Pump On-site Applications
Mining Mineral processing Coal prep Cyclone feeds Tunnel
Chemical slurries Tailings Mill grinding Ash handing Paper and Pulp
Waste sludge Coarse sand Lime mud Phosphoric acid Dredging
Construction Alumina Industry Power Plant Potash Fertilizer
Plant
Other industries

Mining & Mineral Processing
The slow running speeds of the Sproull Heavy Duty Slurry Pump, together with the comprehensive choice of abrasion resistant alloys and elastomers, provide unrivalled performance and service life for all abrasive mining and minerals processing applications.

Chemical Process
The interchangeability of alloy and elastomer components in the same pump casing, together with a wide range of mechanical seals, make the Sproull Heavy Duty Slurry Pump the most flexible choice for the chemical plant environment.

Sand & Gravel
Designed for easy and simple strip down and re-assembly, the Sproull Heavy Duty Slurry Pump minimises downtime, making it the ideal choice where installed stand by pumps are not available.

Sugar Processing
The premium reliability and service life of the Sproull Heavy Duty Slurry Pump is specified by many sugar plant engineers worldwide where uninterrupted pump operation during the sugar campaign is a critical requirement.

Flue Gas Desulphurisation
The new generation of specially formulated abrasion and corrosion resistant alloys, together with the very latest elastomer technology, positions Sproull Pumps firmly as a major supplier of pumps to the FGD industry.

Oil & Gas Exploration
Over a number of years we have developed the proven design of the Sproull Heavy Duty Slurry Pump ranges to suit the specific demands of offshore applications. We can now offer the most reliable top side solution to erosive wear.

Industrial Applications
Wherever abrasive solids are causing premature failure of pumps, the Sproull Heavy Duty Slurry Pump range has the right combination of performance, wear life and reliability to bring the customer the lowest cost of ownership.

* Sproull® is a registered trademark and does not represent or is not in any way affiliated with Warman®  of Weir Minerals Group.All names,numbers, symbols and descriptions are used for reference purpose only and do not imply that any pumps or parts listed is the product of Warman Pumps.
* Sproull® ZMJ slurry pumps and spares are only interchangeable with Warman® AH slurry pumps and spares.
* This document is the property of Sproull® Pump and can be neither reproduced nor disclosed to a third party without a written authorization.

Structure Drawing of Type Sproull® ZMJ Slurry Pump

ZMJ06
ZMJ07
1 motor 8 rear bearing 15 front bearing 22 the stuffing box 29 oil seals
2 pump 9 rear bearing cap 16 the tray cover 23 the seal ring 30 the outlet tube
3 the Coupling guard 10 oil seals 17 the oil standard 24 the filler 31 the pump casing
4 the ITU 11 the spacer sleeve 18 the axis 25 the packing gland 32 water absorption
short tude
5 pin 12 nut 19 after the pump
shell
26 the sleeve 33 impeller
6 the base 13 the bracket body 20 the rear retaining
plate
27 demolition rings 34 Guard plate
7 bearing box 14 front bearing cap 21 one pair of
impellers
28 the drip ring 35 the volute

Sproull® ZMJ Preformance Curve

ZMJ10
Note:Approximate clear water performance for preimnary pump selection only.
Type Designation of ZMJ Slurry Pumps
200ZMJ-I-A60 200ZMJ-I-A60
200 Outlet diameter(mm)
Z Slurry pump
M High chromium
I I denoted the first   stage pump or single stage pump
A Numbers of the vanes of   impeller
60 External diameter of   impeller(cm)
K Opening model impeller
Symbol A B C D E F G ……
Numbers of the vanes 5 4 3 2 1 6 7 ……

Sproull® ZMJ Preformance parameter list

Type Max.Power
(kw)
Clear water performance Impeller
Vane No.
Patricle max.sixe handled occasionally
(mm)
Weight
(kg)
Capacity Q Head H Speed n Eff.η NPSH
( m3/h) ( m) (rpm) (%) (m)
40ZMJ-A-A17 7.5 4-23 9.0-44.6 1400-2900 52.4 2.5 5 11 121(127)
40ZMJ-A-AK17
50ZMJ-I-A33 18.5 12-54 7.7-42.5 700-1480 44.7 1.4 5 13 537(545)
50ZMJ-I-AK33
65ZMJ-I-A30 11 20-71 6.0-28.2 700-1480 61.5 1.8 5 19 500(508)
65ZMJ-I-AK30
80ZMJ-I-A36 45 46-190 9.6-51.4 700-1480 67.7 2.5 5 24 980(926)
80ZMJ-I-AK36
150ZMJ-I-A50 75 115-460 9.5-43.1 490-980 76.8 2.5 5 48 1735(1468)
150ZMJ-I-AK50
200ZMJ-I-A65 250 235-950 16.4-72.0 490-980 79.6 2.5 5 62 2323
200ZMJ-I-AK65
250ZMJ-I-A73 500 292-1441 19.7-92.4 490-980 76.5 3.0 5 72 3466
250ZMJ-I-AK73
300ZMJ-I-A85 450 477-1742 18.9-71.3 400-730 79.8 3.8 5 85 4965
300ZMJ-I-AK85
350ZMJ-I-A95 400 441-1735 13.8-58.8 300-590 78.1 3.0 5 88 5220
350ZMJ-I-AK95
400ZMJ-I-A125 1200 2520-5040 48-66 200-500 80 4.5-9 5 110 14432
400ZMJ-I-AK125
450ZMJ-I-A140 1200 3310-6610 52-57 200-490 85 5-10 5 120 18864
450ZMJ-I-AK140
500ZMJ-I-A140 1200 3750-7960 49-55.2 200-490 82 5-10 5 120 19100
500ZMJ-I-AK140
Only part of the product model demonstration
If the actual requirements of performance parameters and performance table does not match, can be based on user requirements for design and manufacture.
Note:
1.(NPSH)r means the stall speed of the sample, the second is the value of the specified point.
2. The normal size by 56% to allow for the maximum size of the intermittent pass.
3. The weight of the pump column, there is a common base for the two values of the pump. 
4. The efficiency refers to the value when packing shaft seal is used.
Among them Outside the brackets for high-speed data pump weight parameters, with brackets For 
the low speed pump weight.

Sproull® ZMJ Installation Drawing(Demonstration)

ZMJ09
Type Installation Dimensions(mm)
L1 L2 L3 L4 L5 L6 L7 L8 H1 H2 H3 Inlet flange Outlet flange
a1 a2 a3 a4 m-Φ1 b1 b2 b3 b4 n-Φ1
250ZMJ-I-A70 458 465 630 1195 1250*900 520 1020 1120 500 898 910 460 410 300 42 12-Φ26 425 370 250 34 12-Φ30